Rolling Mills - Flat & Long Product Rolling Mills and Equipments

Preet Machines Limited has been an integral part of industry for more than 30 years. We have extensive experience in Providing Turnkey Solutions Flat & Long Proucts Rolling Mill and Equipments. We are working with many of the top notch Steel Producers in the world. We have very strong capacity in providing customised turnkey solutions for Flat and Long Products Rolling Mill (Re-bar Rolling Mill, Wire Rod Rolling Mill, Section Rolling Mill / Structural Rolling Mill) upto 500,000 tons per year and it's individual components.

Our products exhibit our extraordinary strength and our passion for developing customized turneky solutions for growing steel industry needs.

Flat and long products Rolling Mill and Equipments

Re-Bar Rolling Mill Capacity upto 300,000 to 500,000 TPA
Re-Bar Rolling Mill Capacity upto 200,000 TPA
Re-Bar Rolling Mill Capacity up to 100,000 - 125,000 TPA
Re-Bar Rolling Mill Capacity up to 60,000 - 80,000 TPA
High Speed Wire Rod Rolling System - Block Mill
Mill Stands
Gear Boxes
Shear and Saws
Cold Shears
Cooling Beds
Twin Channel
Coilers
Product Finishing
TMT Equipments
CNC Roll Notching and Engraving Machine
Heavy Machine Building & Fabrication

Turnkey Solutions for Hot Rolling Mill

Preet Machine Limited provides complete turnkey project solutions in Designing, Manufacturing & Mill Commissioning for Re-Bar Rolling Mill, Wire Rod Rolling Mill and Section Rolling Mill.

Our Plant Capacity for Re-Bar Rolling Mill, Wire Rod Rolling Mill and Section Rolling Mill.

Re-Bar Rolling Mill Capacity upto 300,000 to 500,000 TPA

Furnace Capacity of 50 to 100 TPH.
Roughing Rolling Mill Complex with six Housing Less / Pre-Stress shiftable type continuous stands (Horizontal and Vertical) of 560 mm depending on the Rolling mill capacity.
Intermediate Rolling Mill Complex with six Housing Less / Pre-Stress shiftable type continuous stands 410/360mm
Finishing Rolling Mill Complex with six Housing Less / Pre-Stress shiftable type continuous stands of 360mm
Housingless Rolling Mill Stands with constant pass line
Slit Rolling or Multi Strand Rolling.
TMT line
Crank type start stop shears
Braking slides / Lifting aprons
Automatic cooling bed with layer transfer
Cold Shear
Bar finishing area with counter, bundling machine

Re-Bar Rolling Mill Capacity upto 200,000 TPA

Furnace capacity of 30 to 40 TPH.
Roughing Rolling Mill Complex with Single Stand of 560mm
First Intermediate Rolling Mill Complex with 2 Continuous Shiftable type Stands of 410mm
Second Intermediate Rolling Mill Complex with 4 continuous Shiftable type stands of 360mm
Finishing Rolling Mill Complex with 6 continuous Shiftable type stands of 310mm
(Housing Less / Pre Stress, Shiftable Type Stands for constant pass line feature)
TMT Line
Continuous operarting shears and crank shears
Pinch rolls and Tail braking pinch rolls
Twin channels, automatic cooling bed with layer transfer
Cold shear
Bar finishing area with counter, bundling machine

Re-Bar Rolling Mill Capacity up to 100,000 - 125,000 TPA

Furnace capacity 25TPH
Roughing Rolling Mill Complex with 460mm 2 stands
First Intermediate Rolling Mill Complex with 2 Pre-stress Type Shiftable Rolling Mill Stands 360mm Continuous Type
Second Intermediate Rolling Mill Complex with 4 Pre-stress Type Shiftable Rolling Mill Stands 320mm Continuous Type
Finishing Rolling Mill Complex with 6 Pre-stress Type Shiftable Rolling Mill Stands 260mm continuous Type
Automatic Cooling Bed and Twin Channel Delivery Systems
Re-Bar Rolling Mill is specially equiped with direct drive crop and cobble shears, TMT line and TMT shear, Braking pinch roll, twin channel and cold shear.

Re-Bar Rolling Mill Capacity up to 60,000 - 80,000 TPA

Furnace Capacity 16/20 TPH
Roughing Rolling Mill Complex with 460mm 3 Stands 460mm (18”) with AC Drive
We have following Intermediate Rolling Mill Complex options
1. Intermediate Rolling Mill with 4 Pre-Stress type shiftable Rolling Mill Stands of 280mm - single A.C. Drive with speed increaser
2. Intermediate Rolling Mill with 4 Pre-Stress type shiftable Rolling Mill Stands of 280mm-single A.C. Drive
3. Intermediate Rolling Mill with 6 Pre-Stress type shiftable Rolling Mill Stands of 280mm-single A.C. Drive with speed increaser
Finishing Rolling Mill Complex with 6 Rolling Mill Stands 0f 260mm-Indivudual Drives
Manual Cooling Bed and Twin Channel Delivery Systems
Optional : Automatic Cooling Bed and Twin Channel Delivery Systems

High Speed Wire Rod Rolling System - Block Mill

High Speed Wire Rod Rolling Systems-Block Mill provides shaping with calculated tension through different passes. Tention calculation depends on required shape of the groove, working roll diameter in the groove, relation of roll diameter and stands, calculation of cross section reduction. These all calculations are again depends on the type of material and applied temperature as deformation resistance and roll forces can vary from one material type to another material type.

Features of Wire Rod Rolling Systems

Wire Rod Rolling Mill is designed with Rigid cassette-type stands for unsurpassed product tolerances. Reduced bay height requirement and Fast cassette change with standard mill crane. Open access to top of cassette and Fast roll change without any special equipment

Feature of Wire Rod Outlet

Highest Rolling Speeds (design speeds > 80 m/s)
V-mill configuration
High-load stands
Online gap adjustment
Inter-stand cooling
Highest reliable finishing speed
Controlled temperature, rolling procedure
Maximum mill reliability and efficiency
Close tolerances on rolled products
High productivity with "rolling forward"
Modular design

Reform Stations

Reform Tub Shear designed with state of the art technology provides the flexibility to operaotrs to select any desired coil weights

Features

Its provide improved coil appearnace and improved pay off peformance comparetively to conventional system with 25% reduction in coil height and reduced risk of mechanical damange.

Coil Handling Systems

Coil Handling Systems are are available as per cutomized requirements.

Features of Coil Handling Systems

Pallet transfer system
Hook transfer system
Coil Tracking system
Coil compacting and binding
Coil weighing and labelling systems

MILL STANDS

Preet Machine Manufacture both open type stands and closed type stands for long products Mill as well as flat products mill.

Pre-Stressed Mill Stands

Pre-Stressed Stands known for production of consistent size stocks with advantage of both closed top and open top for rigidity and easiness in roll changing. Pre-Stressed Stands are available in 3 High and 2 High Configurations.

Our Housing Less Stand is perfect solutions for high productive Mill as its take lesser time for roll change.

These all stands are available with roll drafting arrangement, axial adjustment; hydraulic stand clamping, constant pass line features. These all stands have the flexibility to be placed in both horizontal configurations and Vertical Configurations.

Housingless Mill Stands

Our Housingless Mill Stands are designed for production of Bars, Wire Rods, Angles, Flats, Channels and universal beams. Reliability and High Rigidity with quick roll change capability makes them an outstanding product. With flexibility of automatic connection and disconnection of the spindles and automated fluid utilization these stands cab be interchanged very easily and quickly.

Our Housingless Mill Stands are available in Horizontal, Vertical, Convertible and drop in joker (coverts a horizontal to a vertical) and the Line Flexibility allows rolling with low-temperature, high alloy, wide forming passes etc. These all version of Housing less Mill Stands provide extreme flexibility of adaption to the variety of the rolled products to cater growing market demands.

Features of Husingless Mill Stands
High Component Rigidity
Reduced Stress Path
Fully Automatic Operation
Axial Roll Adjustment
Automatic Screw-down System
Possibility for adjustment under load
Roll balance system, which eliminates backlash
Minimum wear and positive engagement due to self-balancing spindle support
Long bearing life
Automatic utility connections

GEAR BOXES

Preet Group is a leading manufacturer of gears and gearboxes in India with state of the art manufacturing facility of 50,000 Square Meters. We believe to provide quality products for reliability to meet the requirements of growing industry. We have all the latest technology and expertise at Preet Machines to manufacture precision gears and gearboxes. Our in house team of engineers, metallurgists with latest up to date technology and testing facilities makes our products more reliable for long-term heavy-duty usability.

Gear and Gear Boxes Manufacturing Facility

G & E, Libherr and Pfauter gear hobbing machines
HOFLER gear grinding machines up to 2000 mm and 25 modules
CNC SCHARMAAN Horizontal Boring machines
CNC MAAG gear profile testers
The best names in OD, ID and surface grinding
Stress relieving and shot blasting
KISSOFT based gears design
Schenk Dynamics Balancing Machines
Sealed Quenched Furnace with Sub Zero Facility
Hand Held Digital Vibration Meter
Mitutoyo Model SJ-301 Portable Surface Roughness Measurement Surftest

SHEARS AND SAWS

Cooling Bed Dividing Shears (TMT Shears) are used to cut cooling bed lengths with surface temperature around 350 degrees Celsius per min. These Shears are generally installed after Quenching line & before entry to Cooling Bed.

To provide precise tolerance of cut length, these cooling bed dividing shears driven by Direct DC Motor Drive to perform Stop/Start and continuous operations. PLC System controls these Motors for driving Shears.

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Cold Shears

Our Flying type cold shears and static type cold shears are equipped with clutch and brake or direct drive for production of quality products

Features of cold shears

Both open side and closed side types are available
Extremely precise cutting
Quick-change device for blade replacement
Handles quenched rebar and high alloy steels
Available with start-stop drive

COOLING BEDS

Our cooling beds are prefect solution for naturally cooling the material and forwarding material from entry point to discharge end. These cooling beds designed with industry standards elements to provide the flexibility to combined them with any type of plant to meet there production capacity

Preet Machines is providing a complete customized turnkey solution depending on the plant requirements of differing speed, lifting aprons and natural braking, Magnetic braking, twin channel braking and mechanical braking. Our Twin Channel Cooling Beds or Double Twin Channel Cooling Beds are also available for extremely high speed rolling Mill.

Our Cooling beds are available in following types:

Manually Handled Cooling Bed

Manually handled cooling bed with 'W' Channel, Stationary Platform and run out table.

Automatic Rake Type cooling beds

Automatic Rake Type cooling beds provided with twin channel bar delivery system or run in table with apron type diverters. These Cooling beds are equipped with bar aligning arrangement.

Chain Skid Type Cooling Beds and Automatic Rake Type Coolin Beds

Chain Skid Type Cooling Beds and Automatic Rake Type Cooling Beds for sections.

Turn-over Type Cooling Bed

Our Turn-over type cooling bed is specially designed for alloy steel. This Turn-over Type cooling bed rotates the bars by one revolution for every time when rake moves by a pitch. This ensures to provide superior straightness in material as well as improvised metallurgical properties due to the uniform cooling is applied to the bars

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TWIN CHANNEL

Preet Machines Manufacture twin channels to provide solution for bar handling at cooling bed at higher speed. These Twin channels Machines can handle bar sizes up to 40mm in dia with stock speeds upto 25 mtrs per second. This carries the bar in a closed channel until material comes to a standstill position and discharges material to the bed below automatically.

These twin channels are specially designed to work in conjunction with braking pinch rolls and minimizing the length run-in. The automated operations of this twin channel are guided by the discharge of the rods from dividing shears.
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COILERS

Our Edenborune type and Garret type coilers form the coils with vertical axis of coil. These coilers designed in a compact and rugged way with heat radiation protection for bearings to work with Rod sizes from 5.5mm to 12 mm and bar speeds up to 40m/sec. Our coilers are up to international standards to produce the Perfect Shape Coils.

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PRODUCT FINISHING

Finishing equipment includes the automatic stacking, bundling, binding, weighing and labelling of rolled products.

Stacker And Bundling Systems

Stackers provides handling of straight and reverse layers for all type of sections. Mechanical handling or Magnetic handling of the straight and reverse layer with high stacking cycle performance. Stackers provide built-in bundling function. Bundlers for round and flat bars are available together with bar counting for rounds and small bundle processing systems. The packing form can be round, square, rectangular and hexagonal.

Binding Systems

Automatic binding of the packages and bundles is available with wire or strapping.

Weighing And Labelling

All bundles can be automatically weighed and further labelled for quality assured delivery of the finished products.

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TMT EQUIPMENTS

Preet Machines is having Quenching Process Solutions with production upto 100 Tons per hour with Self Tempering Process to ensures high Weldability. Production Capacity for TMT Bars of Fe 415, Fe 500 & Fe 550 Grades

About Quenching Systems Manufacturing Unit

We do all Fabrication through CNC profile Cutting Machines and welding machines. We use superior grade stainless steel casting. We manufacture shares and pinch rolls of highest standards with our in-house gear grinding and testing facilities spread over 20,000 sq. ft. to ensure

We have in-house gear grinding and testing facilities spreaded over 20,000 sq. ft. to ensure the highest standards in manufacturing of shears and pinch rolls.

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CNC ROLL NOTCHING AND ENGRAVING MACHINE

Preet Machines manufactures Hi-Tech Roll Notching and engraving machines at affordable prices for steel bars.

Key Features of CNC Roll Notching and Engraving Machine:
Specially designed Swivel Head provides carbide breakage free and smooth engraving of logo and specification. This technology saves time and money from EDM Investment and electrodes.

Machine can handle all international Standards Rolled Ribbed Bars like ISO6935-2, JIS G3112, ASTM A615, BS 4449, BS4461, GB1499.2-2007, ANSI etc as well as can produce real "JIS" & International Standard Notches.

A wide range of Roll materials can be handled like high Ni-Cr casting iron roll, H.S. Steel roll and tungsten carbide roll ring

CNC Roll Notching can Notch up to 20 mm in diameter bar and 340 mm high Ni-Cr casting iron roll with three time higher efficiency. Independent Swivel Engraving Head provide the flexibility to engrave any character, numeral, symbol or logo smoothly and accurately.

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HEAVY MACHINE BUILDING & FABRICATION

Preet Machine provide customized solutions in Heavy Machine Building to meet various customized requirements of National and international growing industries. Our team of expert Engineers understands need of every individual plant to provide the customized turnkey solutions in Heavy Machine Building and Fabrication. With 100,000 Square Meter spread over workspace, equipped with EOT Cranes with lifting capacity of 100 tons, latest technology infrastructure and expert engineers ensures that every job meets Customers' specific requirements and have quality and standards to perform reliably.

Tailor made to customer design and specifications for Steel/ Tube/ power/ sugar/ chemical plants. Cost Effectiveness" of an equipment builder would greatly depend on his in-house facilities and man power competence, which in the ultimate analysis, would determine Quality of equipment and timely delivery.

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